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Building Better Monoclonals
As technologies develop, monoclonal antibodies will continue to evolve and treat a wider range of diseases
By Nina Flanagan

September/October  2006


Monoclonal antibodies (mAbs) are the biotech bandwagon of the moment. The massive success of Genentech’s blockbuster mAbs (Rituxan sales alone peaked at more than $1 billion last year) is heating up the race to deliver the next “magic bullet.” Vast resources are being poured into developing more effective, safer, and less expensive mAbs through in-house R&D efforts and via acquisitions or collaborations. More than 50 companies are developing mAbs, and according to ClinicalTrials.gov, more than 400 clinical trials with such compounds are ongoing.

MIGHTY MAB
Xencor’s XmAb suite reengineers FC-domains.

The field is raging hot. Analysts at Datamonitor reportedly expect the mAb market to triple by 2010, reaching more than $30 billion. Meanwhile, the past year has witnessed a number of big-money acquisitions: Merck acquired GlycoFi for $400 million, GlaxoSmithKline bought Corixa for $300 million, and Roche acquired GlycArt Biotechnology for $180 million.

“I think people are realizing that putting the same old antibodies into the clinic as we have been the past seven or eight years probably isn’t going to cut the mustard,” states Bassil Dahiyat, CEO of Xencor. The company’s PDA (Protein Design Automation) platform combines proprietary computational software for protein sequence design with protein expression screening capability. It uses structure-based information and rational algorithms to sift through enormous numbers of possible protein sequences (up to 1040) for an engineered protein. “This provides a short list of the possible changes you can make to the protein sequence to improve that property. Smaller numbers allow you to do much better assays,” adds Dahiyat.

The primary applications have been designed to improve mAbs — a suite called XmAb. By reengineering the FC-domain of antibodies, via adding new amino acid sequences, the company has been able to greatly improve the interaction of the FC region with the immune system. The new, redesigned region can be used in many different antibodies.

The company is developing its own drug candidates and hopes to have its first potential agent (a cancer therapeutic for Hodgkin’s lymphoma) in Phase I trials next year. “We think we’re going to have a much [more] cytotoxic antibody to kill tumor cells as a result of our FC domain that greatly enhances immune activation,” Dahiyat says.

Shifting Sugars
“Glycosylation can either facilitate or inhibit interactions between the IgG and its functional receptor and/or targeted antigen,” says Grace Chu, a senior scientist at Amgen. “To develop the most efficacious and stable mAb, detailed characterization of each of the components that comprises the overall heterogeneous mAb mixture is important,” she adds.

Shu’s group has developed a method to analyze heterogeneous mAbs with additional glycosylation in the Fab domain. The researchers isolated each isoform from a complex mixture and characterized its biophysical and biochemical properties. The glycoforms presented different stability behavior when formulated at the same pH but stored at different temperatures. This research is being used to understand the role of glycosylation in protein stability and its applicability towards future mAb development.

Altering enzymes that affect glycosylation is one way researchers are improving the ADCC (antibody-dependent cellular cytotoxicity) response (enhances ability of antibodies to kill tumor cells). Several companies have technologies to alter glycosylation patterns. Swiss-based GlycArt Biotechnology engineers antibody production cell lines by adding a gene that suppresses a sugar enzyme. This results in better binding to antibody receptors. The company has several antibodies in preclinical stages. Another company, BioWa, also modifies glycosylation, but uses a different approach. Their proprietary technology, Potelligent, creates 100 percent fucose-free mAbs, which the company says increases potency up to 100-fold.

Instead of using the recognition site of an antibody to develop therapeutics, CovX Technologies is taking a different approach. “We’ve created a system where we can use the same antibody multiple times and attack different therapeutic targets by changing the programming agent,” explains Rodney Lappe, CSO. This agent is a pharmacophore that incorporates one of the company’s selective linker systems. The linker (a small organic piece with an active recognition site for the antibody) forms a covalent bond with a unique reactive lysine. This makes it 1,000-fold more reactive than a normal lysine on the surface of a peptide or protein.

“The technology allows you to balance the potency and pharmacokinetics of the ‘CovX-Body’ by how you adjust the linker — changing its length and location on the peptide alters how it’s displayed, its potency and half-life,” says Lappe. There are currently two CovX-Bodies in preclinical development targeting inhibition of angiogenesis, with the first molecule to go to IND at the end of this year. A third molecule is in late-stage discovery for metabolic disease.

Researchers at The Scripps Research Institute have recently reported success using small-molecule targeting agents to selectively direct the same antibody to various sites for the treatment of metastatic breast cancer. Studies in animal models showed the new compound remained in circulation for a week versus only a few minutes for the unaltered molecule. Mice treated with the new agent developed significantly fewer metastases than those treated with antibody alone or similar compounds. This discovery, says lead researcher Subhash Sinha, could have broad applications in the treatment of other cancers and potentially increase the efficacy of existing or underdeveloped small-molecule therapies.

It’s About the Cell Line

Most companies agree on the importance of having a robust cell line to produce sufficient antibodies in a consistent way. “If you change the manufacturing site of your monoclonal, you have to prove to the FDA that this change did not change the quality of the product,” explains Thomas Porter, director, department of characterization and analytical development, at Wyeth BioPharma. “They require in-depth protein structural analysis of the new material made at the new manufacturing site compared to the original site — it’s called comparability.”

Jeff Hutchins, director of mAb development for Inhibitex, says there is pressure for mAbs to conform to the same sort of paradigm as well-characterized small molecules. “CDER is looking for in-process characterization — very tight reproducibility. The standards are higher now. For small companies like us, it ups the ante — we have to do Big Pharma diligence on our molecules.” In response, his company is trying to incorporate new technologies to characterize molecules faster and select a cell line that is robust and stable early on.

The technologies Inhibitex are using include: ClonePix (Genetics — UK), which identifies healthy, antibody-producing cell colonies using a fluorescent dye; PhyTip Columns (PhyNexus), which purify target proteins from micro-volume samples (1 mL or less) using micro-columns at the end of standard pipette tips; and Guava ViaCount (Guava Technologies) — a reagent that incorporates a DNA dye to quickly determine cell viability, apoptotic fraction, and total cell count for cultured cell lines.

Engineered yeast provides a faster and cheaper way versus mammalian cells to produce antibodies, says Tillman Gerngross, CSO of GlycoFi. Their proprietary technology has been used to develop a library of yeast strains that modify glycosylation on a protein, making it more human. By adding different glycoforms, Gerngross says in some cases they are able to enhance therapeutic activity of an antibody by more than 100-fold.

Whole Antibodies

Although there are several companies that are developing antibody fragments (e.g., CellTech, Xoma), Alder Pharmaceuticals has developed a proprietary yeast expression system to make fully functional whole antibodies. “We saw a need to improve on the therapeutic properties of whole antibodies and fulfill some unmet medical needs,” says Randy Schatzman, CEO. The platform, called Mab Xpress, works by making alpha-glycosylated antibodies that don’t rely on ADCC — but have intrinsic function activity built in. “ADCC brings a lot of safety issues that complicate the therapeutic spectra for patients — it causes cytokine release and activates the whole immune system,” he explains. Another advantage to these antibodies is that they are homogeneous proteins, which makes them easier to validate. “We believe this is the direction the industry is going in — to make ADCC-free antibodies with much cleaner profiles,” Schatzman summarizes.

As more technologies develop, mAbs will continue to evolve and treat a wider range of diseases. Perhaps a new platform will enable companies to make monoclonals less expensive (a year of Herceptin costs up to $50,000 per patient). There’s little doubt that with all the research and development going on in this field, the next few years will deliver more than one new magic bullet. 


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 In CovX-Bodies a pharmacophore is connected to the binding site of a specially designed antibody via specialized linkers.


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