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Pharmaceutical Discovery, Jun 1, 2005 
Compound Management: Integrating Chemistry, Biology and Technology in the Modern Drug Discovery Environment
Michael J. Sofia, Jay M. Stevenson, John Houston

Retooling the Structure Discovery Pipeline via Parallel Processing and Upstream Access to Crystallization Data
Andrew May
Pharmaceutical Discovery

 

Figure 1. A TOPAZ 4.96 Screening Chip for protein crystallization. The microfluidic reaction chambers are encapsulated in a silicone elastomer (center) and housed in a microtiter plate format carrier (SBS standard).
This note describes an innovative model for protein structure determination that significantly reduces the time, experimental burden and upstream cost associated with growing diffraction-quality crystals. With this model, laboratories use the TOPAZ™ System to screen microscale quantities of protein, in parallel, to determine which targets are suitable for further crystallization study. Only those constructs showing a propensity to crystallize are subsequently scaled up and optimized to produce crystals of sufficient size and quality for X-ray diffraction (Figure 1).

 

Figure 2. Relative sample requirements for liquid-handling technologies on a per experiment basis.
Introduction In 2002, Fluidigm (South San Francisco, CA, USA) introduced the TOPAZ System for protein crystallization, which consists of microfluidic screening chips, preparative and analytical instrumentation and crystallization reagents. The system imposes an extraordinarily low sample burden compared to dispensing platforms – a 96-reagent screen requires only 1 mL of sample, or approximately 10 nL per reaction (Figure 2). Fluids are metered via a defined chip architecture – a distribution network of uniform reaction chambers – which serves to eliminate the variability typically associated with differences in reagent viscosities. The chip geometry, in turn, supports both high-fidelity imaging and accurate auto-scoring of results by virtue of consistencies in the size, shape and location of crystal imaging regions. Existing versions of the TOPAZ Screening Chips accept one, four or eight protein samples, which are automatically arrayed onboard into 96-, 384- or 768 experiments, respectively. This parallel throughput, along with the ultra low sample volume requirement, is enabling a shift in the fundamental approach to protein crystallization.

 

Figure 3. Rate of attrition for protein structure determination. Percentages represent averages of reported attrition along the protein crystallization pipeline at seven PSI/NIGMS sites (MCSG, NYSGC, BSGC, SECSG, CESG, TB and JCSG) as of March 2005.
Experimental Conditions Protein crystallization traditionally has involved a series of activities, which may be broadly categorized as cloning, expression, purification, scale-up (large-scale expression and purification) and crystallization. Until recently, laboratories have pursued a serial path along this series of low-probability experiments (Figure 3), and relied on feedback loops to inform their progress. The propensity of a particular protein sample to crystallize is only indirectly addressed through iterative quality-control (QC) steps, and target selection is biased toward those samples that can be scaled up rather than crystallized. The exhaustive screening process that follows may or may not succeed in identifying the chemical conditions that generate high-quality crystals. The costs incurred in ultimately solving a structure are directly related to the accumulated probability of each upstream step in the sequence and the predictive ability of the same in leading to diffraction quality crystals.

 

Figure 4. A diagram showing serial versus parallel screening methodologies. A significantly reduced sample requirement for screening allows laboratories to obtain QC data on crystallization early in the process as well as in parallel, ensuring that downstream efforts are applied to viable leads.
The emergence of ultra low-volume screening techniques, including the free interface diffusion method (FID) employed by the TOPAZ system, has allowed a retooling of the pipeline so that crystallization screening can be placed as a QC step earlier in the process (Figure 4). Small analytical batches of protein are processed in parallel on the TOPAZ System using a 4.96 or 8.96 Screening Chip. Only those targets that demonstrate crystallization are produced in the larger volumes needed to generate crystals for X-ray diffraction. Culling out poor crystallizers spares wasted downstream time and effort, thereby streamlining the entire process. In this scenario, the laboratory increases its capacity to pursue more targets, which is the goal of protein structure initiative (PSI) sites like the University of Madison, Wisconsin, Center for Eukaryotic Structural Genomics (CESG) (Madison, WI, USA). Alternatively, researchers may attempt more constructs and homologues among a few proteins of interest. In either case, the aim is to generate more diffraction-quality crystals from the pipeline in a given period of time and at a reduced cost.

This parallel processing method, with QC crystallization as an intermediate step, currently is being used by the CESG. Under the direction of Craig Bingman, the Crystallography Section screens and optimizes protein crystals for structure determination from Arabidopsis and other eukaryotes. Since the project's inception, approximately 6000 targets have been identified and fed into the pipeline, 53 of which have been solved. This high attrition rate is typical of a PSI site focused on eukaryotic (as opposed to prokaryotic) target proteins and is further evidence of the fundamental problems in traditional crystallization efforts.

Bingman and his colleagues are interested in improving the efficiency with which they undertake their crystallization projects and overcoming the bottlenecks in preparing sufficient high-quality eukaryotic protein for biophysical studies. The laboratory is exploring various methods for cloning, expressing and purifying multiple targets in small amounts. Only those targets showing a strong indication of crystallization are scaled up and carried forward to large-scale screening with vapor diffusion. Although TOPAZ Screening Chips represent additional costs in the pipeline, Bingman expects early knowledge of "crystallizability" to save unnecessary passes through large-scale protein production, cell growth and purification-activities, which cost a few thousand dollars for each pass and a month of time from start to finish.

The CESG has surveyed a large number of high-throughput Escherichia coli expression strategies to find one that gives satisfactory results, that is, in generating outcomes at the 10–20 µL scale that may be reliably replicated at the volumes required for screening with vapor diffusion. The laboratory recently has developed a new "autoinduction" media that works for both 96-well master blocks and in large-scale cultures. This breakthrough is important for high-throughput operations because it allows processing of targets in parallel with less labor. The expression of recombinant proteins from E. coli typically is at levels suitable for a first-pass crystallization screen. Samples from expression-positive wells are purified, also in high-throughput mode, desalted, concentrated and loaded into a TOPAZ Screening Chip.

 

Figure 5. Crystal images collected on the TOPAZ AutoInspeX Workstation from protein samples subsequently selected for scale-up.
The laboratory currently is using the 4.96 Chip, but expects to migrate to the eight-sample version once it becomes widely available. Each target is screened against 192 unique conditions using Fluidigm's OptiMix™ Reagents and imaged on the AutoInspeX™ Workstation. Crystallization data for each sample–reagent pairing then is automatically scored and displayed by Crystal Vision software, which sorts the auto-calls in a prioritized ranking. Typically, only those images in the top third of the rankings are reviewed and assigned a user-based call. Ultimately, the laboratory employs a scale-up strategy to vapor diffusion on those samples that produce one large crystal in a single reagent condition or small crystals seen across three reagent conditions (Figure 5).

 

Table I. Recent comparative trial data from the CESG for Vapor Diffusion and TOPAZ using either large-scale or micro sample preparations.
Results Bingman reports that the predictive power of microscale parallel screening is advancing rapidly, with an increasing correlation between micro and macroscale results (Table I). The laboratory has run micro samples for several novel proteins on TOPAZ Screening Chips. The results are consistent with the success rate for first-pass novel targets screened by macro methods. Qualified leads currently are being forwarded to larger scale production and subsequent vapor diffusion trials. In addition, based on the results of these initial microscale studies, the CESG now is also reviving targets where yields had been insufficient or quantities too scarce to complete their analysis by conventional means.

Conclusions

The trajectory of structure discovery historically has followed a serial path, and the level of attrition inherent in the process from clone to crystal is a likely byproduct. By dramatically reducing the amount of sample required for crystallization study, researchers can take advantage of new opportunities. First, by reducing the experimental burden associated in producing samples in sufficient volume, more targets can be screened for a given level of laboratory expenditure. Parallelization at the various stages in the pipeline will in turn lead to higher throughout and faster times to structure. Second, by moving crystallization upstream in the process, researchers can now make a more direct inference on a particular target's ability to yield diffraction quality crystals. Time and effort will be conserved by strategically selecting crystals with the most promise, once again reducing costs and accelerating discovery.

The described model not only has the potential to dramatically increase the number of structures solved at laboratories funded under the PSI directive, but is equally applicable to any structural biology researcher wishing to increase throughput. By eliminating non-viable crystallization candidates earlier in the process, this methodology also is suitable for evaluating multiple constructs, target–ligand co-crystallizations and expression/purification schemes. Crystallization should no longer be considered the rate limiting step in structure determination, but rather can be viewed as an enabling tool in creating a more efficient discovery pipeline.

Bibliography Bingman, Craig. Comparative Crystallomics at the Center for Eukaryotic Structural Genomics (CESG), Nigms.nih.gov directory 24, CraigBingman.ppt, 3 Feb. 2005 http://pub.nigms.nih.gov/ppcw2005/PPCW2005PowerPoints/Session_3/

Bingman, Craig et al. Comparative Crystallomics at the Center for Eukaryotic Structural Genomics (CESG)http://www.uwstructuralgenomics.org/presentations/
PPCW_2005_bingman_final.pdf

Hansen, C. L. et al. "A robust and scalable microfluidic metering method that allows protein crystal growth by free interface diffusion." PNAS 99(26), 16531-16536 (2002)

Segelke, B. "Macromolecular crystallization with microfluidic free-interface diffusion." Expert Rev. Proteomics 2(2), 165-172 (2005)

Xiao, T. et al. "Structural basis for allostery in integrins and binding to fibrinogen-mimetic therapeutics." Nature 432, 59-67 (2004)

Acknowledgement Fluidigm Corporation wishes to thank Dr. Craig Bingman for his contribution to this article.

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