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Pharmaceutical Discovery, Jun 1, 2005 
Compound Management: Integrating Chemistry, Biology and Technology in the Modern Drug Discovery Environment
Michael J. Sofia, Jay M. Stevenson, John Houston

Automated Analysis of Proteins Using the LabChip 90 System
Sherri Biondi, Adrian Winoto, Jim Mikkelsen, Bahram Fathollahi
Pharmaceutical Discovery

Introduction Presently, a need exists in protein laboratories for rapid sample analysis in a format that enables quantitative decision-making. As experimentation becomes more complex and broader in scope, whether it involves testing expression in multiple cell lines, growth conditions or constructs, it becomes infeasible to compare, analyze and make decisions based on data from gel images alone. Automated processes and direct data reporting enable life scientists to view and manipulate protein sizing, concentration and purity data in order to make the most informed decisions possible in high-throughput experimentation. Questions related to purity, process optimization, expression level and solubility must be answered quickly and accurately in order to move target proteins on to functional assays, crystallography or final production in a much more efficient and timely manner.

Although SDS-PAGE is the traditional method for protein analysis, data can be variable and results are qualitative. Parts of the gel process can be automated, but a significant amount of manual interaction still is required. Microfluidic assays quickly are becoming the preferred solution for protein analysis in laboratories requiring more information in an expedient manner. The LabChip 90 system performs automatic sampling from a microtiterplate followed by electrophoresis, data analysis and reporting. Because sample loading, injection and separation can be precisely controlled on the microfluidic chip, analytical data is highly reproducible.

The Protein Express assay generates quantitative sizing, concentration and purity data as each sample is processed. Sensitivity is comparable to a mid-range colloidal coomassie stain, with a large dynamic range. The Protein Express assay encompasses a wide variety of comparable gel concentrations, which allows a broader resolution range to be achieved. Quality of data is higher, laboratory throughput is drastically increased and time to answer is reduced significantly.

 

Table I: Protein Express Assay Specifications
Protein Assay Fundamentals The Protein Express assay is a microfluidic version of SDS-PAGE, where each step of the slab gel process – sample loading, electrophoresis, staining, destaining and detection – is integrated into a microfluidic device. Quantitative sizing, relative concentration and purity results are reported for each sample. Sample analysis takes approximately 35 seconds, and a full 96-well plate can be analyzed in just over an hour. Results can be viewed in three formats: a gel-like display, an electropherogram and a tabulated results table. Detailed sample information can be imported into the software for tracking purposes. Protein data also can be exported for presentations, data archiving or database submission.

Microfluidic Chip Function Preparation of the protein chip and samples can be completed in approximately 20 minutes. The samples are heat denatured in a high concentration of SDS. The SDS coats the protein, which results in a net negative protein surface charge that enables electrophoretic separation. The protein chip is prepared by pressure priming the microfluidic channels with gel-dye and destain solutions. The gel-dye solution serves as both a sieving matrix for the separation of the proteins and a staining solution. Once the protein chip is primed, a marker solution is pipetted onto the chip. Both the chip and the protein plate then are loaded onto the machine, and the assay is started.

 

Figure 1. A detailed diagram of the LabChip 90 protein chip. This is a top-down view; the sipper extends out underneath the chip.
The protein chip performs several sequential functions, as referenced in Figure 1. First, it uses vacuum applied to well 1 to aspirate approximately 130 nL of sample from the well plate through a capillary sipper and into the microfluidic channels of the chip. During this step, the sample is diluted 2:1 with a marker solution, which is simultaneously drawn from well 4. This marker is subsequently used as a reference for migration time and determination of relative concentration of samples.

Next, the chip electrophoretically "loads" the marker-protein mixture into the channel between wells 3 and 8, across the separation channel. A 40 pL sample plug then is electrophoretically injected into the separation channel. A potential is applied between wells 7 and 10, which causes the individual proteins in the sample to migrate up the separation channel.

 

Figure 2. A detailed view of the destain and detection region of the LabChip 90 protein chip. The image on the right is an actual photo of this region.
Each protein is stained with dye contained in the gel and separated into distinct bands with resolution comparable to a 4–20% SDS-PAGE gel. Protein destaining is accomplished using a dilution step achieved by electrokinetically flowing SDS-free ions into the separation channel at the destain intersection. This causes the dye-SDS-protein fluid stream to focus, as shown in Figure 2. In approximately 250 milliseconds, diffusion of free SDS micelles into the SDS-free fluid results in breakup of the micelles and a significant drop in the background fluorescence. SDS micelles bound to the protein remain intact. Since the proteins still are coated with SDS-dye and retain their fluorescence, the separated protein bands are detected downstream of the dilution point by using laser induced fluorescence (LIF). Free solution dye molecules are not detected because they are only fluorescent in the hydrophobic environment of the SDS micelles.

Protein Expression Monitoring Using the Protein Express Assay There are many applications for protein sizing and quantitation using the LabChip 90 system. These applications can include the monitoring of protein expression and solubility, analysis of column fractions and purified proteins and antibody QC, among others.

In protein expression, cells are modified specifically to over-express proteins of interest. These cells are then lysed, followed by an extraction and purification of soluble protein. Protein analysis is commonly performed on the whole-cell lysate to determine the degree of protein expression, on the supernatant to determine expressed protein solubility and then on the partially purified fractions to determine purity. Further processing and analysis of the insoluble cell material often are conducted to confirm expression levels. Not all expressed proteins are seen in the soluble component of the cell lysate due to precipitation. Analysis of the insoluble cell material provides further verification of protein expression levels and is performed to potentially avoid inaccurate conclusions drawn from initial data.

 

Figure 3. Whole-cell lysate, soluble and insoluble lysate fractions and Ni bead purified sample data generated for expressed E. coli proteins.
The data shown in Figure 3 represents the various stages of the expression process. Escherichia coli cells were used to over express a ~40 kDa protein. Cells were lysed using sonication and subsequently centrifuged to obtain soluble proteins. A magnetic Ni bead-based affinity purification was conducted on the soluble proteins. Further processing of insoluble material was also conducted.

Conclusion Automation of the SDS-PAGE process allows scientists to spend valuable time on experimentation and research, rather than processing slab gels. The time-consuming and labor-intensive manual slab gel process can sometimes generate variability in data that may be unreliable over time and across experiments. Using the LabChip 90 system's Protein Express assay, high-quality sizing and quantitation data is quickly presented, allowing more accurate decisions to be made much sooner in the expression process. Both high- and low-throughput laboratories can take advantage of the system's automated analysis, as workflow flexibility permits anywhere from just a few samples to multiple plates to be analyzed throughout the day as needed. Run times of approximately one hour can result in more than a three-fold increase in laboratory throughput. Compatibility with microplates makes upstream automation possible by permitting automation of the entire sample preparation and analysis process, both of which are the most common bottlenecks faced by protein laboratories today. The digital data format allows results to be compared between experiments and shared easily between multiple groups at multiple sites, and simplifies database population. The LabChip 90 system's Protein Express assay can be a powerful tool for protein expression, purification, production and engineering groups requiring efficient analysis of lysates, column fractions, purified proteins, and antibodies.

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